Machine Name:
Flexible Disc Multi-type Twisted Pin Automatic Crimping Machine
Overview:
This machine is designed for automated assembly and crimping of twisted pins and copper sleeves. It employs a flexible vibratory feeder for copper sleeves and a vibrating bowl feeder for twisted pins, with precise positioning via a rotary fixture. Equipped with a four-point crimping mechanism, it ensures secure crimping and excellent concentricity. An integrated vision inspection system checks finished product dimensions, length, and concentricity in real time, followed by automatic sorting of OK/NG parts. The machine delivers consistent crimping quality, high stability, and significantly improves production efficiency and product reliability.
Process Flow:
Twisted pins and copper sleeves are fed via vibrating bowl and flexible vibratory feeders → automatic assembly → four-point crimping → vision inspection of concentricity and crimping status → automatic unloading and sorting of OK/NG products.
Key Features:
High-Precision Crimping: Proprietary four-point crimping dies optimized for twisted pin structure prevent deformation, wire breakage, or poor contact, ensuring stable crimping quality.
Smart Vision Inspection: Integrated CCD vision system automatically inspects crimp dimensions, length, and concentricity to guarantee consistent product quality.
Efficient & Stable Production: Fully automated feeding, positioning, and crimping process with high speed and reliability, achieving an output of 12–13 pcs/min.
Modular Design: Modular structure enables easy disassembly, maintenance, and functional adjustments, enhancing flexibility and maintainability.
Applications:
Suitable for electrical connector manufacturing. Twisted pins offer excellent flexibility, elasticity, and contact reliability, with high resistance to vibration and shock, maintaining stable electrical connection in extreme environments. They are widely used in micro-rectangular connectors for signal transmission in demanding industries such as aerospace, defense, precision instruments, and medical devices.
Technical Specifications:
Dimensions: 1360mm × 1260mm × 1900mm
Production Efficiency: 12–13 pcs/min
Power: 2.5 kW
Air Pressure: 0.4–0.6 MPa
Voltage: 220V AC
